建立方向盘项目初始版本
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models/symmetric_corner_18_concept/新角码_对称参数模型.step
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GLOBAL_UNCERTAINTY_ASSIGNED_CONTEXT((#357)) GLOBAL_UNIT_ASSIGNED_CONTEXT
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((#354,#355,#356)) REPRESENTATION_CONTEXT('Context #1',
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||||
ENDSEC;
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||||
END-ISO-10303-21;
|
||||
320
models/symmetric_corner_18_concept/新角码连接检查.json
Normal file
320
models/symmetric_corner_18_concept/新角码连接检查.json
Normal file
@@ -0,0 +1,320 @@
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||||
{
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||||
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||||
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||||
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||||
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||||
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|
||||
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||||
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||||
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|
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||||
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||||
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||||
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||||
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||||
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||||
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||||
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||||
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||||
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||||
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||||
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||||
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||||
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||||
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||||
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||||
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||||
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||||
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||||
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|
||||
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|
||||
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||||
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||||
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||||
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||||
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||||
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|
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|
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|
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|
||||
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|
||||
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|
||||
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|
||||
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|
||||
},
|
||||
"NewMotorCorner01_washer": {
|
||||
"volume": 0.0,
|
||||
"distance": 0.0
|
||||
},
|
||||
"RailWasher01_rail": {
|
||||
"volume": 0.0,
|
||||
"distance": 0.0
|
||||
},
|
||||
"NewMotorCorner10_motor": {
|
||||
"volume": 0.0,
|
||||
"distance": 0.0
|
||||
},
|
||||
"NewMotorCorner10_washer": {
|
||||
"volume": 0.0,
|
||||
"distance": 0.0
|
||||
},
|
||||
"RailWasher10_rail": {
|
||||
"volume": 0.0,
|
||||
"distance": 0.0
|
||||
},
|
||||
"NewMotorCorner11_motor": {
|
||||
"volume": 0.0,
|
||||
"distance": 0.0
|
||||
},
|
||||
"NewMotorCorner11_washer": {
|
||||
"volume": 0.0,
|
||||
"distance": 0.0
|
||||
},
|
||||
"RailWasher11_rail": {
|
||||
"volume": 0.0,
|
||||
"distance": 0.0
|
||||
},
|
||||
"NewMotorCorner00_fan": {
|
||||
"volume": 0,
|
||||
"distance": 5.76871036
|
||||
},
|
||||
"NewMotorCorner00_valid": {
|
||||
"valid": true,
|
||||
"solids": 1,
|
||||
"visible": true
|
||||
},
|
||||
"NewMotorCorner01_fan": {
|
||||
"volume": 0,
|
||||
"distance": 5.76871036
|
||||
},
|
||||
"NewMotorCorner01_valid": {
|
||||
"valid": true,
|
||||
"solids": 1,
|
||||
"visible": true
|
||||
},
|
||||
"NewMotorCorner10_fan": {
|
||||
"volume": 0,
|
||||
"distance": 5.76871036
|
||||
},
|
||||
"NewMotorCorner10_valid": {
|
||||
"valid": true,
|
||||
"solids": 1,
|
||||
"visible": true
|
||||
},
|
||||
"NewMotorCorner11_fan": {
|
||||
"volume": 0,
|
||||
"distance": 5.76871036
|
||||
},
|
||||
"NewMotorCorner11_valid": {
|
||||
"valid": true,
|
||||
"solids": 1,
|
||||
"visible": true
|
||||
},
|
||||
"NewMotorBase0_fan": {
|
||||
"volume": 0,
|
||||
"distance": 20.0
|
||||
},
|
||||
"NewMotorBase0_valid": {
|
||||
"valid": true,
|
||||
"solids": 1,
|
||||
"visible": true
|
||||
},
|
||||
"NewMotorBase1_fan": {
|
||||
"volume": 0,
|
||||
"distance": 20.0
|
||||
},
|
||||
"NewMotorBase1_valid": {
|
||||
"valid": true,
|
||||
"solids": 1,
|
||||
"visible": true
|
||||
},
|
||||
"NewSwitchBase0_fan": {
|
||||
"volume": 0,
|
||||
"distance": 122.01068694
|
||||
},
|
||||
"NewSwitchBase0_valid": {
|
||||
"valid": true,
|
||||
"solids": 1,
|
||||
"visible": true
|
||||
},
|
||||
"NewSwitchBase1_fan": {
|
||||
"volume": 0,
|
||||
"distance": 122.09149705
|
||||
},
|
||||
"NewSwitchBase1_valid": {
|
||||
"valid": true,
|
||||
"solids": 1,
|
||||
"visible": true
|
||||
},
|
||||
"NewBeamBase00_fan": {
|
||||
"volume": 0,
|
||||
"distance": 85.91455604
|
||||
},
|
||||
"NewBeamBase00_valid": {
|
||||
"valid": true,
|
||||
"solids": 1,
|
||||
"visible": true
|
||||
},
|
||||
"NewBeamBase01_fan": {
|
||||
"volume": 0,
|
||||
"distance": 86.36747494
|
||||
},
|
||||
"NewBeamBase01_valid": {
|
||||
"valid": true,
|
||||
"solids": 1,
|
||||
"visible": true
|
||||
},
|
||||
"NewBeamBase10_fan": {
|
||||
"volume": 0,
|
||||
"distance": 199.29662626
|
||||
},
|
||||
"NewBeamBase10_valid": {
|
||||
"valid": true,
|
||||
"solids": 1,
|
||||
"visible": true
|
||||
},
|
||||
"NewBeamBase11_fan": {
|
||||
"volume": 0,
|
||||
"distance": 199.40436244
|
||||
},
|
||||
"NewBeamBase11_valid": {
|
||||
"valid": true,
|
||||
"solids": 1,
|
||||
"visible": true
|
||||
},
|
||||
"switch_long_retained": {
|
||||
"SwitchAngleA": true,
|
||||
"SwitchAngleB": true
|
||||
},
|
||||
"bearing_long_retained": {
|
||||
"PurchasedAngle00": true,
|
||||
"PurchasedAngle01": true,
|
||||
"PurchasedAngle10": true,
|
||||
"PurchasedAngle11": true
|
||||
},
|
||||
"old_small_hidden": {
|
||||
"MotorBaseCorner0": false,
|
||||
"MotorBaseCorner1": false,
|
||||
"SwitchCrossJoint0": false,
|
||||
"SwitchCrossJoint1": false,
|
||||
"BaseJoint00": false,
|
||||
"BaseJoint01": false,
|
||||
"BaseJoint10": false,
|
||||
"BaseJoint11": false
|
||||
},
|
||||
"beam_rail_groove_y_mm": {
|
||||
"rail": -70,
|
||||
"beam": -70,
|
||||
"small_angle": -70
|
||||
},
|
||||
"all_new_corners_visible_positive_intersections_mm3": []
|
||||
}
|
||||
21
models/symmetric_corner_18_concept/方案说明.md
Normal file
21
models/symmetric_corner_18_concept/方案说明.md
Normal file
@@ -0,0 +1,21 @@
|
||||
# 对称新角码与装配概念
|
||||
|
||||
按用户确认，12 个新小角码的两条腿采用相同的几何。模型选用的名义基准：两腿外长均 20 mm、宽 16 mm、厚 1.8 mm、通孔 Ø5 mm，孔心距各自自由端 8 mm。按无弯曲半径的理想直角剖面推算，孔心距另一腿的内表面为 20－8－1.8＝10.2 mm；图片的 10.5 mm 标注终点靠近实际折弯，基准与理想尖角并未核实，因此不能据此断言实物标错。模型未包含真实折弯半径和沉头形状。
|
||||
|
||||
上一版电机腿按 10.5 mm 至理想内壁、另一腿按 8 mm 距自由端，几何上相差 0.3 mm，并非对称；本版已修正为两腿均从自由端量 8 mm。12 只角码的 24 个孔均已重新测出距自由端 8 mm。
|
||||
|
||||
## 装配
|
||||
|
||||
- 电机 76 mm 孔处的四个新角码贴紧电机，每个角码与 2020 型材之间各有 2 mm 总厚的示意垫片；底部 3030 纵梁与电机 2020 同向同步调整。
|
||||
- 已购长度不变：3030 纵梁 250 mm × 2、轴承横梁 70 mm × 2、2020 电机侧型材 140 mm × 2、灯光开关横梁 130 mm × 1。
|
||||
- 原四个轴承板长孔角码和两个灯光开关长孔角码保留；两根 70 mm 横梁及轴承长角码与前版一致上移 2 mm，轴承板、轴和电机不变。
|
||||
- 按 PCD76/50 相位 45° 及角码孔位的模型假设，两根 3030 内缘净距约 71.74 mm，70 mm 横梁每端名义间隙约 0.87 mm。图片角码实际弯曲、孔心与电机孔的实物位置会影响这一结果。
|
||||
- 风扇按 120 × 120 × 25 mm、安装孔距 105 mm 的简化外框，平面旋转约 1.75° 使两对角孔对上电机 2020 槽的假定中心，真实轮毂、叶片、电线未建模。
|
||||
|
||||
## 文件与验证
|
||||
|
||||
Assembly_对称角码装配_概念.FCStd 和 STEP 为总装示意；其中零件大多为布尔几何特征，重建与修改公式可查看 scripts/build_symmetric_corner_18_concept.FCMacro。新角码_对称参数模型.FCStd 是独立的参数化角码，其 Parameters 表可修改腿长、宽度、厚度、孔径及孔距自由端，圆弯和沉头并非实物还原。
|
||||
|
||||
角码参数模型与总装内电机新角码双向布尔差为零；12 只小角码的两处孔距端均为 8 mm。横梁连接角码与横梁及纵梁、长孔角码与轴承板和横梁均为面接触，模型中所有新小角码与可见零件无正体积交叉；简化风扇与新增零件无体积交叉。见验证.json、对称孔位验证.json 和 新角码连接检查.json。
|
||||
|
||||
以上只是简化几何检查。真实型材槽、滑块、螺丝头、沉头、工具空间、实际扇轮、接线、磁场及受力没有完成实物验证，不能作为加工或最终装配保证。角码实际孔至自由端 8 mm 和折弯尺寸应以实物为准。
|
||||
BIN
models/symmetric_corner_18_concept/电机端_正视.png
Normal file
BIN
models/symmetric_corner_18_concept/电机端_正视.png
Normal file
Binary file not shown.
|
After Width: | Height: | Size: 21 KiB |
BIN
models/symmetric_corner_18_concept/角码与垫片_3D.png
Normal file
BIN
models/symmetric_corner_18_concept/角码与垫片_3D.png
Normal file
Binary file not shown.
|
After Width: | Height: | Size: 64 KiB |
7
models/symmetric_corner_18_concept/角码参数模型校验.json
Normal file
7
models/symmetric_corner_18_concept/角码参数模型校验.json
Normal file
@@ -0,0 +1,7 @@
|
||||
{
|
||||
"valid": true,
|
||||
"solids": 1,
|
||||
"model_to_assembly_mm3": 0.0,
|
||||
"assembly_to_model_mm3": 0.0,
|
||||
"reference": "20 external, 8 from free ends, 1.8 thick, 10.2 to sharp-corner inner surface; bend radius and countersink omitted"
|
||||
}
|
||||
10
models/symmetric_corner_18_concept/角码参数模型重开验证.json
Normal file
10
models/symmetric_corner_18_concept/角码参数模型重开验证.json
Normal file
@@ -0,0 +1,10 @@
|
||||
{
|
||||
"fcstd_reopened": true,
|
||||
"step_valid": true,
|
||||
"volume_differences": [
|
||||
0.0,
|
||||
0.0
|
||||
],
|
||||
"hole_5_to_5_1_parameter_recompute": true,
|
||||
"restored_without_save": true
|
||||
}
|
||||
124
models/symmetric_corner_18_concept/验证.json
Normal file
124
models/symmetric_corner_18_concept/验证.json
Normal file
@@ -0,0 +1,124 @@
|
||||
{
|
||||
"all_user_lengths_mm": {
|
||||
"3030_long": 250,
|
||||
"3030_cross": 70,
|
||||
"2020_motor": 140,
|
||||
"2020_switch": 130
|
||||
},
|
||||
"hole_centres_76": 26.870057685088803,
|
||||
"corner_wall_outside_x": 38.870057685088796,
|
||||
"rail_inside_x": 40.870057685088796,
|
||||
"washer_thickness": 2,
|
||||
"base_joint_checks": [
|
||||
{
|
||||
"name": "NewBeamBase00",
|
||||
"cross": {
|
||||
"vol": 0.0,
|
||||
"dist": 0.0
|
||||
},
|
||||
"base": {
|
||||
"vol": 0.0,
|
||||
"dist": 0.0
|
||||
}
|
||||
},
|
||||
{
|
||||
"name": "NewBeamBase01",
|
||||
"cross": {
|
||||
"vol": 0.0,
|
||||
"dist": 0.0
|
||||
},
|
||||
"base": {
|
||||
"vol": 0.0,
|
||||
"dist": 0.0
|
||||
}
|
||||
},
|
||||
{
|
||||
"name": "NewBeamBase10",
|
||||
"cross": {
|
||||
"vol": 0.0,
|
||||
"dist": 0.0
|
||||
},
|
||||
"base": {
|
||||
"vol": 0.0,
|
||||
"dist": 0.0
|
||||
}
|
||||
},
|
||||
{
|
||||
"name": "NewBeamBase11",
|
||||
"cross": {
|
||||
"vol": 0.0,
|
||||
"dist": 0.0
|
||||
},
|
||||
"base": {
|
||||
"vol": 0.0,
|
||||
"dist": 0.0
|
||||
}
|
||||
}
|
||||
],
|
||||
"rail_centre_x": 50.870057685088796,
|
||||
"motor_track_centres_mm": 101.74011537017759,
|
||||
"3030_inside_gap_mm": 71.74011537017759,
|
||||
"70_cross_member_length_mm": 70,
|
||||
"crossbar_intersections_mm3": [],
|
||||
"angle_rotation_degrees": 1.752313759836511,
|
||||
"corner_checks": [
|
||||
{
|
||||
"corner": "NewMotorCorner00",
|
||||
"motor_volume": 0.0,
|
||||
"washer_corner": {
|
||||
"vol": 0.0,
|
||||
"dist": 0.0
|
||||
},
|
||||
"washer_rail": {
|
||||
"vol": 0.0,
|
||||
"dist": 0.0
|
||||
},
|
||||
"hex_volume": 0.0,
|
||||
"hex_min_distance": 1.1562012763561405
|
||||
},
|
||||
{
|
||||
"corner": "NewMotorCorner01",
|
||||
"motor_volume": 0.0,
|
||||
"washer_corner": {
|
||||
"vol": 0.0,
|
||||
"dist": 0.0
|
||||
},
|
||||
"washer_rail": {
|
||||
"vol": 0.0,
|
||||
"dist": 0.0
|
||||
},
|
||||
"hex_volume": 0.0,
|
||||
"hex_min_distance": 1.1562012763561433
|
||||
},
|
||||
{
|
||||
"corner": "NewMotorCorner10",
|
||||
"motor_volume": 0.0,
|
||||
"washer_corner": {
|
||||
"vol": 0.0,
|
||||
"dist": 0.0
|
||||
},
|
||||
"washer_rail": {
|
||||
"vol": 0.0,
|
||||
"dist": 0.0
|
||||
},
|
||||
"hex_volume": 0.0,
|
||||
"hex_min_distance": 1.1562012763561427
|
||||
},
|
||||
{
|
||||
"corner": "NewMotorCorner11",
|
||||
"motor_volume": 0.0,
|
||||
"washer_corner": {
|
||||
"vol": 0.0,
|
||||
"dist": 0.0
|
||||
},
|
||||
"washer_rail": {
|
||||
"vol": 0.0,
|
||||
"dist": 0.0
|
||||
},
|
||||
"hex_volume": 0.0,
|
||||
"hex_min_distance": 1.1562012763561411
|
||||
}
|
||||
],
|
||||
"fan_hits": [],
|
||||
"note": "All 12 small angles replaced with nominal 20x20x16x1.8; 6 long-slot angles retained; real T slots, screws and fan hubs unmodelled."
|
||||
}
|
||||
Reference in New Issue
Block a user