73 lines
3.4 KiB
Plaintext
73 lines
3.4 KiB
Plaintext
CONCEPT ONLY; DO NOT USE FOR CNC OR SAFE-FIT APPROVAL.
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Plate central bore nominal OD39, 8mm thick. 48mm KFL mounting pitch, nominal OD7 holes.
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KFL protrusion given b=38 as conservative circular OD38 bounding assumption, not confirmed round nor actual profile; 0.5mm radial nominal bore clearance.
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KFL ear thickness5.5, stationary central protrusion depth6, inner ring width14.5 and projects 10.5 past mating plane (KMT interpretation).
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Centre-hole to each fastening-hole nominal edge gap = 24 - 19.5 - 3.5 = 1.0mm.
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M6 plate-face washer assumed OD12, ID6.6, thickness1: towards centre hole it extends 1.5mm over nominal opening.
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Plate-face washer nominal contact area mm^2 (face-intersection):
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plate0 washer0: 67.367125
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plate0 washer1: 67.367125
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plate1 washer0: 67.367125
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plate1 washer1: 67.367125
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These are static contact footprints, not load/fastener/tear-out calculations. Bearing ear footprint and flush contact require real KFL shape.
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Axial clearance must not be inferred from standard b width. Encoder screw, wires, set-screw access and rotational clearances not fully modelled.
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M6 heads/nuts/washer geometry is illustrative and no tool access is verified; M5 standard angles and crossing slots inherit prior notes.
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Diameter 39 is proposed initial 1mm diametral allowance and is not a fit/tolerance guarantee. No FEA, validation or testing.
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Checked positive-volume intersections (mm^3):
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plate0/KFLHousing0: 0.000000
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plate0/KFLInner0: 0.000000
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BearingWasherPlate00/MotorFlange: 0.000000
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BearingWasherPlate00/WheelHub: 0.000000
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BearingWasherPlate00/SwitchEnvelope: 0.000000
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BearingWasherEar00/MotorFlange: 0.000000
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BearingWasherEar00/WheelHub: 0.000000
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BearingWasherEar00/SwitchEnvelope: 0.000000
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BearingHead00/MotorFlange: 0.000000
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BearingHead00/WheelHub: 0.000000
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BearingHead00/SwitchEnvelope: 0.000000
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BearingNut00/MotorFlange: 0.000000
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BearingNut00/WheelHub: 0.000000
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BearingNut00/SwitchEnvelope: 0.000000
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BearingWasherPlate01/MotorFlange: 0.000000
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BearingWasherPlate01/WheelHub: 0.000000
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BearingWasherPlate01/SwitchEnvelope: 0.000000
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BearingWasherEar01/MotorFlange: 0.000000
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BearingWasherEar01/WheelHub: 0.000000
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BearingWasherEar01/SwitchEnvelope: 0.000000
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BearingHead01/MotorFlange: 0.000000
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BearingHead01/WheelHub: 0.000000
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BearingHead01/SwitchEnvelope: 0.000000
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BearingNut01/MotorFlange: 0.000000
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BearingNut01/WheelHub: 0.000000
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BearingNut01/SwitchEnvelope: 0.000000
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KFLHousing0/hub: 0.000000
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KFLInner0/hub: 0.000000
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plate1/KFLHousing1: 0.000000
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plate1/KFLInner1: 0.000000
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BearingWasherPlate10/MotorFlange: 0.000000
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BearingWasherPlate10/WheelHub: 0.000000
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BearingWasherPlate10/SwitchEnvelope: 0.000000
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BearingWasherEar10/MotorFlange: 0.000000
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BearingWasherEar10/WheelHub: 0.000000
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BearingWasherEar10/SwitchEnvelope: 0.000000
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BearingHead10/MotorFlange: 0.000000
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BearingHead10/WheelHub: 0.000000
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BearingHead10/SwitchEnvelope: 0.000000
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BearingNut10/MotorFlange: 0.000000
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BearingNut10/WheelHub: 0.000000
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BearingNut10/SwitchEnvelope: 0.000000
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BearingWasherPlate11/MotorFlange: 0.000000
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BearingWasherPlate11/WheelHub: 0.000000
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BearingWasherPlate11/SwitchEnvelope: 0.000000
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BearingWasherEar11/MotorFlange: 0.000000
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BearingWasherEar11/WheelHub: 0.000000
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BearingWasherEar11/SwitchEnvelope: 0.000000
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BearingHead11/MotorFlange: 0.000000
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BearingHead11/WheelHub: 0.000000
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BearingHead11/SwitchEnvelope: 0.000000
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BearingNut11/MotorFlange: 0.000000
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BearingNut11/WheelHub: 0.000000
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BearingNut11/SwitchEnvelope: 0.000000
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KFLHousing1/hub: 0.000000
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KFLInner1/hub: 0.000000
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